Low Speed Light Based Sortation

Falcon Autotech’s Put to Light sortation system is designed for applications that require sorting of individual parcels into bags, cartons, crates, etc. in a cost effective and accurate manner. The system involves a collection of physical sorting locations representing either a customer order, courier partner, address location or any other logical sorting group.

PROCESS FLOW

  • A single or multiple sorting zone can be defined in the system. Each sorting zone contains a set number of PTL modules representing their respective bags, crates, cartons, etc.
  • An operator picks a shipment and scans its barcode.
  • Falcon Autotech’s PTL control software, commands the relevant light Indicator to glow up and display any metadata on the LED display.
  • Operator then “Puts” the product into the glowing PTL location.
  • A confirm button is pressed at the end, to complete the “Put” process. The next shipment is then scanned, “Put” and confirmed.
  • “Close barcode” is scanned when a bag (or carton or crate) gets filled and the shipping label gets printed automatically.
  • A “New Bag (or carton or crate)” barcode is scanned to start sorting in the new bag (or carton or crate) in the same PTL location.

BENEFITS

  • Increased worker productivity.
  • Eliminates manual sorting errors.
  • Reliable technology with almost negligible failure rate.
  • Rapid manufacturing, installation & commissioning.
  • Economical option.
  • 99% + accuracy.
  • Paperless and efficient process.
  • Reduce staff training efforts.

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