Among top 20 global Sorting System Manufacturer

Sorters Installed

M+

Daily Sorting Capabilites

Continents Covered

M+

Parcel Processed During Festival Sales Month

Why Falcon’s Sortation Solutions?

High speed sortation systems for small, medium, and large fulfilment centers, distribution centers and sorting facilities.
Achievable throughput of 48,000+ shipments per hour with a modular design concept. The system will keep on expanding as and when the load volumes increase.
End-to-end comprehensive solution with seamless integration of barcode scanning, weight measurement and dimension measurement units.

Key Features

Flexible

Choose various configurations using software capabilities such as multi-waves parcel sorting, inbound/outbound profiling, customized cut-off timings etc.

Smart

Strong focus on unlocking value through AIML based software with intuitive dashboards and Deep Learning algorithms.

Modular

Ramp-up the system to increase throughput, end destinations, shape of the loop, etc by adding Lego-like modules of inducts, chutes, PTLs, spacers, track length and more.

Reliable

Designed with world class components from renowned and reliable suppliers resulting in extremely low maintenance requirement and increasing the overall life of the system.

Sortation Solutions

CROSS BELT SORTER

This ultra-high-speed sorter can sort goods up-to 48,000 sorts per hour weighing up to 10 Kg.

LINEAR ARM SORTER

Highly cost-effective entry-level sortation solution for throughputs up to 3000 (Single Deck) and up to 6000 (Dual Deck).

TILT TRAY SORTER

It is among widely accepted sortation technologies known for accurately sorting a variety of products.

POP UP SORTER

Perfect for low speed and gentle sorting applications for boxes, cartons, and totes.

SWEEP SORTER

Our electric sweep sorter has specifically designed for industries handling small and light weight products.

PUSHER SORTER

Low-cost sortation system that is ideal for low throughput applications.

Swivel SORTER

Swivel wheel sorter design is simple, smooth, and stable sorting for medium throughputs.

Which sorter is right for you?

SORTATION APPLICATIONS

SMALL PARCEL SORTATION

Achieve automatic sortation of e-commerce parcels, poly bags, small shipments, flyers, etc with multiple sortation logics depending on the varying intra-day peaks.

LARGE PARCEL/BAG SORTATION

Efficiently handle bulky parcels and bags with Falcon’s cost-effective sortation systems for your cross dock and outbound applications.

Order Consolidation

Automatically consolidate large number of SKUs in store-wise/customer-wise orders within a matter of few hours.

Cross Docking / Case Sortation

Redirect inter-hub cartons/cases/bags directly to the docks with a single touch point.

Returns Sortation

Segregate the chaotic mix of return articles by their colours, sizes, designs, categories, etc.

OUTBOUND DISPATCH SORTATION

Automatically sort the consolidated orders by store locations, Order IDs, courier partners wise, etc.

Key Customers

SOFTWARE SUITE

Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.

USP of Software

DASHBOARD

Web based dashboard module for remote access to sorter and check live status of operations

MIS AND REPORTING

Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.

USER PRODUCTIVITY ANALYSIS

Manage your workforce better by knowing the Star Performers based on Productivity Data.

DATA INTEGRATION

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

SEARCH SHIPMENTS

To search details of a specific carton/shipment processed on WCS

EVENT ALERTS

Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.

ADD-ON MODULES

Automation Management Systems

AMS is a one of its kind system for predicting and avoiding unplanned down times, maintenance, troubleshooting and efficient spares management System.

Real Time Video Coding

No-Read Barcodes has always been a pain in Sorter Applications globally, With Falcon’s RTVC feature, we can now easily decode such challenging parcels in real time while sitting remotely.

Deep Learning Image Classification

DLIC is advance deep learning algorithms, It can identify objects such as packets on carrier and classify them in different categories

Image Processing Module

IPM takes images of shipment/cartons, emboss processed data and upload it on cloud storage

Alert Management System

FAMS facilitates on-site technicians/operators with an android application maintenance task to perform, troubleshooting guides etc