Cross Belt Sorter (Loop)

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Falcon Autotech’s Loop Cross Belt Sorter constitutes of modular sections offering high flexibility and scalability. It supports high number of end destinations and can achieve upto 2 times of the design throughput.

KEY TECHNICAL SPECIFICATIONS

Property	Loop Single Belt Regular	Loop Dual Belt Regular
Min Product Size Sortable (mm)	100x100x5	100x100x5
Max product Size Sortable (mm)	450x600x500	1000x600x500
Throughput (Sorts/Hour)	12000 - 24000	12000 - 24000
Max Product Weight Sortable (kg)	10kg	10kg/Carrier

KEY ADVANTAGES

Scalable and modular design.
Fastest Sortation System Available.
Gentle Product Sorting for Boxes and Pouches.
Narrow Sorting Chutes.
Highly redundant Design.
Completely Non Touch Carrier Actuation.

CORE MODULES

Induction

Falcon Autotech offers multiple parcel induct options depending upon the client requirements.

AUTOMATED PARCEL FEEDERS

SEMI-AUTOMATED FEEDER

MANUAL FEEDING

Identification System

Falcon Autotech Cross Belt Sorter can be connected with a host of Product Identification Systems to relay the sorting decision based on Customizable business rules.

1D Laser Code Scanners (Multi Side Scanning Supported)
1D and 2D Image Scanners (Multi Side Scanning Supported)

Product Imagers
OCR readers
RFID readers
Special Symbol Readers

Discharge Chutes

Some popular chutes from Falcon Autotech chute library.

DIRECT TO BAG CHUTE

DIRECT TO TOTE/CASE CHUTE

SPOON CHUTE

GRAVITY ROLLER CHUTES

SPIRAL CHUTES

DOUBLE LEVEL CHUTES

L SHAPED CHUTES

Head Chute

J11 SPIRAL CHUTE

ROLL CAGE CHUTE

VDS CHUTE

Conveyors

Select the right conveyor depending on the product type and operations

Belt Conveyors

Roller Conveyors

ADDITIONAL MODULES

LAUNCH PAD

Operators can drop the bulk parcels on the loading conveyor that slowly pushes the parcels on the orientation conveyor.

VOLUME DISTRIBUTION SYSTEMS

A system designed with single infeed point to distribute the bulk volume equally ensuring ample availability of parcels at inducts and increase in operator productivity.

PRE-SORTATION SYSTEM

A unique strategy used to achieve 2x of the designed sorter capacity by segregating the shipments for their respective induct zones mapped to specific end destinations.

DWS System

Falcon Autotech uses most reliable dimensioning and weighing technologies from top global suppliers such as SICK, Mettler Toledo, OCS, etc. Capable of providing dimensioning accuracy of +-5mm and weighing accuracy of +-50 gm at high speed.

INFEED AND OUTFEED CONVEYORS

Wide variety of powered roller and belt conveyors for moving the shipments to and fro from the docks for complete automation experience.

TAKE AWAY CONVEYORS

Conveyors designed near the end chutes to carry the sorted shipment bags/crates/totes out from the sorting area and freeing the operators to continue their tasks.

SOFTWARE SUITE

Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.

USP OF SOFTWARE

DASHBOARD

Web based dashboard module for remote access to sorter and check live status of operations.

Multi Format Graphs and Reports for Data Consumption

MIS AND REPORTING

Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.

USER PRODUCTIVITY ANALYSIS

Manage your workforce better by knowing the Star Performers based on Productivity Data.

DATA INTEGRATION

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

SEARCH SHIPMENTS

To search details of a specific carton/shipment processed on WCS.

Custom Auto Notifications: Email, SMS and App

EVENT ALERTS

Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.

ADD-ON MODULES

Automation Management Systems

AMS is a one of its kind system for predicting and avoiding unplanned down times, maintenance, troubleshooting and efficient spares management System.

Real Time Video Coding

No-Read Barcodes has always been a pain in Sorter Applications globally, With Falcon’s RTVC feature, we can now easily decode such challenging parcels in real time while sitting remotely.